FLEXIWORK
An ultimate cross-fold converting system beyond compare. A flawless concept of decades of cumulative experience and relentless development process. Speed, flexibility, smartness, ease of operation, a total package that outperforms all others. Day in, day out!
High-speed and reliable, low scrap values, pre or post folding adjustable wetting bars. Based on your selection of 2 to 4 lane capacity. This extremely flexible and configurable platform is designed to delicately process highly flushable paper-based substrates materials with ease.
Perfect fit for big or mid-size enterprises which aim to have the best-in-class. Excellent value that helps owners enjoy the most flexible, trouble-free, responsive cross-fold production system. Built to make profit !
Flexiwork can also be built ATEX (explosion-proof) fitted for the production of high alcohol (IPA – Isopropyl Alcohol, etc) soaked wipes.Please visit our «ATEX» page for more information.
HIGHLIGHTS
• Up to 240 stacks per minute
• Up to 700 cuts per minute
• Quick format change over
• GMP, CE, compliant design and FDA approved components
• Holistic design approach to have the shortest servicing times
• Designed to work with the most delicate materials with no hassle
• Capable of processing all commercially available wet wipe substrates with precision
• Various folding types and sizes
• Web guiders on each lane
• Automatic shock-absorbing material splicing units on each station
• Splice detection and rejection system
• Ultimate lotion dosing system for most difficult setups
• 3 separate wetting location to ensure stable wetting for all types of substrates
• Vision system to check the cutting quality
• Optional online quality and safety checks for premium quality production
• Fully automatic smart production platform
• Minimized footprint
MAIN PRODUCTS
Cosmetic wipes, facial care wipes, make-up removal wipes, disinfectant wipes, anti-bacterial wipes, alcohol wipes, wet toilet papers, flushable wipes, biodegradable wipes, and more…
INDUSTRIES AIMED FOR
Adult family home, Personal Care, Consumer, Hygiene, Medical, Cosmetic
FOLDING TYPES*
Z + Cross Fold, ZZ + Cross Fold, C + Cross Fold
*more folding options may be available upon request. Please contact your Kansan Representative.
TECHNICAL SPECS
Number of Rolls | 2-4 |
Functioning Mode | Automatic, full servo-driven |
System | Electronic-pneumatic |
System Power | 380 V, 50 Hz |
Control System | Electronic |
Overall Efficiency | Over 95% |
Splice Rejects/Waste (Roll Changing Waste) | Spliced stack detection and rejection system |
Mechanical Speed | 700 cuts/minute |
Machine Capacity (Packs) | 120-240 per minute |
Machine Capacity (Wipes) | 1,400 – 2,800 per minute (Depends on the number of rolls) |
Lotion Add on Rate | Up to 350% of the dry weight of the nonwoven* |
Impregnation Sensitivity | Less than 1,5% |
Roll Width | min 120 mm – max 240 mm (Optionally up to 300 mm) |
Open Width of Wipe | min 120 mm – max 240 mm (Optionally up to 300 mm) |
Folded Width of Wipe | min 60 mm – max 100 mm |
Open (Cut) Length of Wipe | min 120 mm – max. 220 mm |
Folded Length of Wipe | min 60 mm – max. 105 mm |
Basis Weight | min 30 gsm – max 80 gsm |
Maximum Roll Diameter | 1200 mm |
Maximum Roll Weight | 35 kg |
Core Diameter | 76 mm |
Splice | Fully automatic non-stop splice |
Machine Direction | Right or left upon request |
*Please check with your Kansan Representative for different values you are looking for.