PLUSTACK
An ultimate flatpack converting machine for the manufacturers who are seeking the highest capacity with push-button and without hassle. Outstanding 1000 cuts and 240 pack per minute throughput is the hallmark of wipe production. Self-calibrating production and maintenance systems, tool-less format change over in the blink of an eye. A whole package you would want on your shop floor. Built on a very well-respected Quickstack platform, PluStack is here to satisfy every single expectation of a mid or big-size wet wipe manufacturer, starting from material threading to output values, self-adjusting maintenance units to all-in automatic splice and web guiding systems.
PluStack can also be built ATEX (explosion-proof) fitted for the production of high alcohol (IPA – Isopropyl Alcohol, etc) soaked wipes.Please visit our «ATEX» page for more information.
• Fully automatic operation, non-stop performance with high efficiency
• Minimum manpower and product waste
• Advanced level of safety and hygiene
• Easy and quick change over between different formats
• Vast variety of folding and product dimension options
• Upgradeable design to meet future needs
• User friendly operation
HIGHLIGHTS
• Up to 240 stacks per minute
• Up to 1000 cuts per minute
• Web guiders on the lines
• Fully automatic bobbin splice on the fly
• Ability to process dispersible and flushable substrates
• One-time-right adjustment
• Extremely fast and flexible format change over
• Kansan’s state-of-the-art shock absorbing nonwoven bobbin splice on the fly
• Fully furnished web guider technology
• Able to feed 1 or 2 packing machines at the same time
• CE, GMP compliant design and FDA approved components
• Industry 4.0. compliant components
• Detailed production statistics, reporting and real-time OEE calculation at your fingertips thanks to Kansan’s «Wipes in-Vision»
• Excellent machine uptime, OEE values and lowest online wastage margins of the industry
• Holistic design approach to have the shortest servicing times
• Capable of processing all commercially available wet wipe substrates with precision
• Various folding types and sizes. Multiple folding patterns without format parts
• Online quality and safety checks for premium quality production
MAIN PRODUCTS
Baby wipes, adult wipes, wet toilet papers, wet toilet tissue, household and industrial wipes, heavy cleaning wipes, floor wipes, patient care wipes, disinfecting wipes, anti-bacterial wipes, alcohol wipes, hospital wipes, flushable wipes, dashboard wipes, general purpose wipes, sports wipes, and more…
INDUSTRIES AIMED FOR
Adult family home, Personal Care, Consumer, Hygiene, Medical
FOLDING TYPES*
Non-Interfold: Z, ZZ/Double Z, C, W, Dove Tail
Interfold: ZZ Interfold, Modified V Interfold, ZV Interfold
*more folding options may be available upon request. Please contact your Kansan Representative.
TECHNICAL SPECS
| Number of Rolls | 20-25 |
| Functioning Mode | Automatic, full servo driven |
| System | Electronic-pneumatic |
| System Power | 380 V, 50 Hz |
| Control System | Electronic |
| Overall Efficiency | Over 95% |
| Splice Rejects/Waste (Roll Changing Waste) | 3 clips detection and rejection system |
| Mechanical Speed | 1000 cuts/minute |
| Machine Capacity (Packs) | 240 per minute |
| Machine Capacity (Wipes) | 20,000 – 25,000 per minute (Depends on the number of rolls) |
| Lotion Add on Rate | Up to 350% of the dry weight of the nonwoven* |
| Impregnation Sensitivity | Less than 1,5% |
| Roll Width | min 140 mm – max 300 mm (Optionally up to 320 mm) |
| Open Width of Wipe | min 140 mm – max 300 mm (Optionally up to 320 mm) |
| Folded Width of Wipe | min 70 mm – max 120 mm (Optionally up to 160 mm) |
| (Cut) Length of Product | min 100 mm – max. 200 mm (Optional up to 300 mm) |
| Basis Weight | min 30 gsm – max 80 gsm |
| Maximum Roll Diameter | 1200 mm |
| Maximum Roll Weight | 70 kg |
| Core Diameter | 76 mm |
| Splice | Full automatic flying splice |
| Machine Direction | Right or left upon request |
*Please check with your Kansan Representative for different values you are looking for.
